Mattress producers may not realize that their biggest hidden profits are
right on their factory floors. LMG’s FACTORY Solutions™ Program was
developed to reduce manufacturing inefficiencies, increase productivity
and positively change a company’s bottom line.
Key Benefits:
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- FACTORY Solutions uses LMG’s years of mattress operations experience
to address the four most critical areas where inefficiencies occur:
Quilting, Layout, Floor Operations and Materials.
- Manufacturers may select one or all of the following services, or may
request an initial, on-site visit to review any factory operation:
[ Quilting Evaluation ]
- SKU analysis
- Quilt sub-assembly
- Quilt patterns review
- Machine utilization
(location, changeover analysis, transition waste)
- Material handling to reduce indirect labor
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[ Factory Floor Evaluation ]
- Line load
- Tape edge
- Sewing operation
(flanging, gussets, capping)
- Staging, shipping
- Worker knowledge & skills
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[ Layout Efficiency Evaluation ]
- Product flow thru factory
- Reduced material handling, waste
- Improve production processes
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[ Material Evaluation ]
- Work station analysis
- Incoming raw materials
- Component costs
- SKU efficiency
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» Contact us to learn more
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Mattress Manufacturers
Industry Suppliers
